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  1. Mar 14, 2024 · Unconventional machining is a non-traditional method of machining hard and brittle materials using energy sources such as abrasives, ultrasonic, electrical, thermal, or chemical. Learn about the nine types of unconventional machining processes, their advantages and disadvantages, and their applications.

    • Abrasive Jet Machining. Abrasive jet machining is a mechanical energy based unconventional machining process mostly used in the machining of hard metals.
    • Ultrasonic Machining. Ultrasonic machining is also a mechanical energy based non-conventional machining process that is used to machine brittle and hard materials.
    • Electrochemical Machining (ECM) Electrochemical machining is an electro-chemical based non-conventional machining process in which metals are removed by electrochemical dissolution.
    • Electrical Discharge Machining (EDM) This machining process uses an electric spark to cut the metal. The spark generated by this process produces heat, which removes the metal by erosion and evaporation.
  2. Non-conventional manufacturing processes is defined as a group of processes that remove excess material by various techniques involving mechanical, thermal, electrical or chemical energy or combinations of these energies but do not use a sharp cutting tools as it needs to be used for traditional manufacturing processes.

    • Abrasive Jet Machining. Abrasive jet machining is a process based on mechanical energy and is primarily employed for machining hard metals. Read also: Manufacturing Process of Steel: 6 Methods of Making Steel.
    • Ultrasonic Machining. Ultrasonic machining is a non-conventional machining process that relies on mechanical energy and is specifically employed for machining hard and brittle materials.
    • Electrochemical Machining (ECM) Electrochemical machining is a non-conventional machining process based on electrochemistry, where metals are removed through electrochemical dissolution—a process that stands in contrast to electroplating.
    • Electrical Discharge Machining (EDM) This machining process employs an electric spark for metal cutting. The sparks generated during this process generate heat, facilitating metal removal through erosion and evaporation.
  3. An unconventional machining process (or non-traditional machining process) is a special type of machining process in which there is no direct contact between the tool and the workpiece. In unconventional

  4. Feb 8, 2019 · Unconventional machining process is defined as a group of p rocesses that remove excess material by various techniques involving mechanical, thermal, electrical or chemica l

  5. An unconventional machining process is a specialized subject for mechanical engineering branch. It provides an insight of machines associated with specialized production. The purpose of this course is also to learn the need for various non–traditional machining methods. III. COURSE OUTCOMES: At the end of the course the student will be able to, IV.

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