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- Benefits of Rollouts. It may sound like hype, but adding pull out drawers for cabinets, or rollouts, to your kitchen cabinets can be life-changing. I speak from personal experience.
- Think Inside the Box. Building a slew of identical drawer boxes is easier, but having a variety gives you more versatility. Think about what you’re going to store and build the boxes to suit your needs.
- Use the Right Slides. There are a dozen kinds of drawer slides out there, but if you want to keep shopping and installation simple, stick to these two types
- Make the Most of Skinny Spaces. In a small kitchen with little storage space, you can make even narrow filler spaces work harder by installing a vertical pegboard rollout.
- Measure the Cabinet. With the tape measure, measure and write down the following pantry or cabinet dimensions. You will need these dimensions to purchase shelf material.
- Plan the Shelves. Remove all shelves from the cabinet. If you are installing more than one pull-out shelf, decide how many pull-out shelves you would like and their vertical positions.
- Measure the Overlay Projection. For framed cabinets, measure the inward frame projection. Hold the end of the tape measure against the inside wall of the cabinet.
- Test the Spacers. Test the intended spacers by holding one of the pieces against the inner wall of the cabinet. The spacer should be flush with the cabinet overlay or slightly beyond.
Learn how to design, build and install your own pull out shelves in this instructional episode of DP Shop Talk. Pull out shelves are a great way to add stor...
- 13 min
- 725K
- Dan Pattison
- Measure The Cabinet
- Build The Drawer
- Finish The Drawer Front
- Conceal The Screw Heads
- Spray on A Lacquer Finish
- Mount The Slides to The Cabinet
- Fasten The Slides to The Shelf
- Install The Shelf
To ensure that the shelf can slide past the cabinet door and hinges, you will need to fur out the drawer slides with cleats.To measure how thick to make the cleats, open the cabinet door and position the drawer slide, with the inner rail extended, as close to the door hinge as it can get without touching. Then measure t...Rip the two 2-inch-high cleats from plywood or 1x3s; they should be the same length as the drawer slides. You may need to build up to the thickness you measured (above) with more than one piece of...Set the two cleats against the opposite sides of the cabinet, measure between them, and then subtract 1 inch for the thickness of the drawer slides. The resulting dimension is the overall width of...Subtract 1 ½ inches from the shelf’s width and from its depth to determine the dimensions of the shelf bottom. Cut the bottom from ¾-inch birch plywood, using a circular saw.Next, using a power or hand miter saw, cut the four 1x3s for the frame to length. The side pieces should be the same length as the plywood bottom front to back; the front and back pieces should be...Clamp the side pieces and back piece to the plywood bottom; the bottom edges of the 1x3s and the plywood should be flush.Using a combination countersink bit, drill pilot holes for the screws through the 1x3s and into the plywood every 8 to 10 inches. Also drill two holes through each end of the back piece where it wi...Use a ½-inch-diameter spade bit to drill ¼-inch-deep counterbore holes along the bottom and at the ends of the front piece, using the same pattern as you did for the back piece.Next, clamp the front to the assembled shelf and, using the countersink bit, drill pilot holes through the counterbore holes and into the plywood and the 1×3 sides.Now remove the clamp and glue, and screw the front to the sides and bottom using 1 5/8-inch drywall screws.To conceal the screw heads along the front, work to glue ½-inch-diameter wood buttons into the counterbore holes.
Sand the assembled shelf with 120-grit sandpaper.Use a tack cloth or damp rag to remove all the sanding dust.Move the shelf outdoors for finishing. Put on safety glasses and a dual-cartridge respirator. Carefully apply a thin coat of spray lacquer to the entire shelf.Wait for the lacquer to dry — about 30 minutes — then lightly sand the shelf with 180-grit sandpaper.Prepare the drawer slides for installation by first removing the sliding-drawer-rail section from each slide.Cut two 1/8-inch-thick shims from a piece of Masonite or cardboard and lay them on the floor of the cabinet; the shims will raise the cleats and slides off the cabinet bottom enough to keep the she...Place one of the cleats that you cut from the overview on top of the shims and against the cabinet side. Fasten it to the cabinet with 1 ¼-inch screws.Now position the drawer slide on top of the shims and against the cleat, and secure it to the cleat with the screws provided.Take one of the sliding-rail sections you removed earlier from the drawer slide and set it against the side of the pull-out shelf.Align the end of the rail so that it’s flush with the front of the shelf and slightly up from the bottom. (Every drawer slide is different; read the manufacturer’s instructions to see exactly how m...Attach the rail to the shelf with the screws provided.Install the second rail on the opposite side of the shelf.Remove the shims from beneath the cleats and drawer slide, and sweep out the inside of the cabinet.Push the drawer slides closed.Next, hold the shelf just outside of the cabinet and level with the drawer slides.Align the sliding-rail sections on the shelf with the drawer slides inside the cabinet.Mar 11, 2021 · By building your own DIY pull out shelves, you can customize cabinets to meet your specific needs. The pull-out shelves maximize storage space and provide easier access to items at the back of the drawers.
Apr 12, 2017 · DIY pull out shelving. You Will Need: ¾ Inch Plywood cut into 3-inch wide strips (About 1 sheet of plywood for every 4 drawers) 1x4 boards. Pocket hole jig and screws. Clamp. Chop saw. Drill. 30 Inch Undermount drawer slides (two for each shelf) Wood stain to match cabinet shade. Cut Shelf Sides. Step 1: Cut Shelf Sides.
Jul 21, 2024 · Looking for a way to get at the hard-to-reach storage in a corner cabinet? Learn how to build pull out shelves for a blind corner cabinet.
